Shotcrete has been used widely for rehabilitation and retrofit of concrete structures. More and more large infrastructures, in particular, in the hydro power industry, is using shotcrete for major rehabilitation and retrofit. Recently, the US Army Corps of Engineers has been engaged in structural modifications to reinforced concrete draft tube exits from the turbines in the Ice Harbor Lock and Dam located on the Snake River, Washington. This presentation details the structural modification to the draft tube which was successfully completed using wet-mix shotcrete.
The general sentiment around construction and modern technology is that the industry has been slow to embrace it. While this is true of the past, the current and future construction industry is all about modern technology. Not only does technology help to make the industry safer (something that has been a struggle for a very long time), but it is helping contractors to take back control of their budgets, to make smarter choices about project planning and equipment and is, consequently, pushing the green-construction trend forward. The purpose of this presentation is to provide a summary on the current technologies being used in the construction industry with a focus on concrete and to dig even further as to how these can be applied to repair projects. It will provide case studies on how using technology to bring ambient and concrete temperature, relative humidity and strength (among other) data online can help contractors be more efficient.
The prestressed beams in the Hampton Roads Bridge Tunnel Approach Spans were fabricated in about 1960 (west bound lane) and 1970 (east bound lane). The spans are 50-ft and 75-ft, respectively. The brackish water environment caused corrosion and failure of the bottom strands and deterioration and spalling of the cover concrete in many beams. A project in 2018 strengthened 30 of the more deteriorated beams as an alternative to posting or replacing the bridges. Carbon fiber composite wrap (CFCW) and external post-tensioning (PT) were used to strengthen the beams. Prior to construction, a PT mockup was done with one 50-ft (flexible filler) and one 75-ft (grout) beam to demonstrate that the contractor had the materials, equipment and staff to successfully do the external PT. This presentation describes the project’s mockups and construction and the anticipated increase in strength to be obtained from application of the CFCW and external PT.
The Avalon Mall parking facility is a four level above grade structure, consisting of three suspended parking levels (approximately 7,750sq.m. each) and one on-grade parking level connected to the existing mall with a new pedestrian bridge. RJC was the structural engineer of record. During construction of the parking structure extensive cracking of the suspended parking garage slabs was noted at two of the 24 pours. RJC undertook a visual assessment of the parking slabs in question to determine the extent of the noted cracking and determined over 750lin.m. of cracks ranging in size from 0.5mm to 6.5mm in width. Following the visual assessment destructive testing of the concrete was undertaken to determine its in-situ properties as well as to understand the full extent of the cracking.
Using Unmanned Aerial Vehicles and Systems (aka UAVs aka Drones) continues to be a hot topic for engineers and designers. Within the past 10 years, we have seen technology change how we live, work, play and learn. These advances in technology have enabled humans to be more efficient as well as socially and environmentally conscious and connected. Advances in engineering technology and efficiency have expanded structural engineer’s roles in inspection services. This presentation will highlight drone utilization for exterior surveys and inspection, impact on the built environment, and how drones will continue to influence in the future. This includes areas that are too dangerous for humans or structures where rigging can be difficult or impossible as well as the cost benefits of using a drone. The presentation will also delve into the effectiveness and appropriate applications of drone usage, specifically for hands-on applications.
Nondestructive testing is often used in conjunction with traditional methods to assess construction, material, or structural deficiencies in new construction. This presentation describes evaluation of unique delamination failures within below-grade, exterior walls of a new subway station. The walls were conventionally reinforced mass concrete cast against a soldier pile and lagging retention system. Shortly after construction, leakage at cracks and joints was observed and injection processes led to delamination of the interior surfaces. The assessment objectives were to determine the extent and cause of near-surface discontinuities and evaluate the structural integrity of the walls. Nondestructive testing included flaw detection using Impulse Response [structural mobility testing] and reinforcement locating using ground-penetrating radar. Sampling and petrographic examinations were conducted to correlate test results with distress conditions and evaluate the in-situ concrete.
Construction errors such as the misplacement of reinforcing steel and modifications like the addition of openings traditionally required intrusive repair methods. The addition of structural steel support or enlargement of the concrete elements is often not aesthetically pleasing or practical and the cost and time impacts are onerous. FRP strengthening solutions are non-intrusive, practical, and can be implemented quickly without major impact on the other building trades. The presentation will guide the audience through the feasibility assessment of FRP strengthening and implementation of the strengthening solution. The roles of the various parties, including the Engineer of Record, the FRP Design Engineer, the General Contractor, the Structural Contractor, and the FRP Installer, will be illustrated. Photographs of completed repairs will be presented.
Since the invention and introduction of Portland cement-based, self-leveling underlayments in the U.S. in 1978, sub-floor preparation technologies, means and methods have continuously evolved. This evolution has been driven by dynamic market forces, including more manufacturers, a larger and more experienced installer base, increased adoption rates with a wider range of applications, ever-increasing project sizes and complexity, new flooring structures with more demanding requirements, the ability to handle high moisture levels with less surface preparation and fast track construction.
Arrowhead Stadium originally opened in 1972 and is known to be the home to the Super Bowl Champions Kansas City Chiefs. Renovations of the stadium completed in 2010 included adding luxury suites on the club level of the stadium. This meant that the upper seating bowl not only had to seat more than 34,000 Chief fans but also act as a "roof" for the new luxury suites. The upper seating bowl comprises L-shaped precast concrete seating risers spanning from cast-in-place concrete raker beams and is divided by sixteen expansion joints. In 2018, the planning for the upper seating bowl waterproofing program began. The goal for the repair project was to implement waterproofing upgrades to protect the concrete for the next 10 years. To add to the challenge of a large-scale waterproofing and structural repair project, the construction efforts had to include coordination with simultaneous seat replacement to be completed in a single off-season.
This presentation will look at how technology is used to perform condition assessments at height and in places with difficult access utilizing a virtual toolbox that includes a wide range of instruments and tools for non-destructive evaluation and testing, and a fleet of drones, each of which has a different use. The presentation will discuss how to use drones and tools at height; how the industry is using drones in new ways; and how some municipalities are changing policies to adapt, especially with regard to facade inspections.