From the days of boiled Linseed oil, to the discovery of membrane forming cures, to the development of carbon dioxide injection; curing has evolved to accommodate the demands of the construction industry. This presentation will look back at the early standards developed by ASTM, contrasting them to the standards that are currently under consideration. There are many ways to cure concrete, this presentation will review the various product options framed in the context of weather. Lastly, the presentation will explore the various methods discussing the features and benefits of the common curing practices of today.
Dallas City Hall and Plaza are recognized by many due to the opening scenes of Dallas, the television show. What is less known is that the structure is a significant early example of bonded post-tensioned concrete which was utilized throughout the superstructure and two-story parking garage constructed beneath the plaza. Opened in 1977, the parking garage is a two-way bonded post-tensioned concrete slab with unreinforced drop panels supported by flared circular concrete columns. The garage covers two city blocks, extends under two adjacent multi-lane streets, and supports mature landscaping, pool, fountain, and up to 11’-0” of soil. In 2017, several square feet of a drop panel fell from the structure and subsequent observations found multiple locations of drop panel and column capital failures. A structural investigation including destructive and non-destructive testing, and analysis of the existing structure was undertaken to determine the cause of the failures.
The demonstration will cover the basic steps, products, and processes involved with dying and polishing concrete. The equipment, tooling, chemicals, and processes used to achieve a polished floor will be demonstrated.
EDCC is an extremely novel and first of its kind application for use primarily in the seismic retrofit of unreinforced masonry walls. This spray-on technology incorporates a highly sustainable and cost-effective mixture of recycled admixtures that have proven to be extremely effective at greatly enhancing the ductility and strength of unreinforced structures. Its ease of placement and unique flexural advantages make it very unique in the field of seismic upgrade with the potential for additional applications with other infrastructure improvements.
The Avalon Mall parking facility is a four level above grade structure, consisting of three suspended parking levels (approximately 7,750sq.m. each) and one on-grade parking level connected to the existing mall with a new pedestrian bridge. RJC was the structural engineer of record. During construction of the parking structure extensive cracking of the suspended parking garage slabs was noted at two of the 24 pours. RJC undertook a visual assessment of the parking slabs in question to determine the extent of the noted cracking and determined over 750lin.m. of cracks ranging in size from 0.5mm to 6.5mm in width. Following the visual assessment destructive testing of the concrete was undertaken to determine its in-situ properties as well as to understand the full extent of the cracking.
A follow-on presentation to the discussion of our evaluation of over 1500 tire and lube facilities across the United States that prescribed immediate repairs where necessary, reinforcement where deterioration reduced capacity below acceptable levels and coatings necessary to protect structural steel and structural concrete (i.e. our 2019 Philadelphia presentation). This will be an in-depth presentation of how repairs were specified for (3) specific types of structures. The (3) structure types are exposed structural concrete, composite metal deck and fully reinforced form deck slabs all supported by steel structures and reinforced concrete walls. Presentation will include before, during and completion photos of each project discussed. Again, touch on the evaluation processes to include demand to capacity ratios review, evaluation system and inspection form, triggers to determine when shoring is necessary, calculation of capacities per AISC 360, ACI 318, ACI 562 and local building codes.
Two projects will be explored in this presentation. The first is a concrete structure which for 20 years was exposed to extreme heat. The second is a structure which was exposed to extreme vibrations. Both these structures were integral parts of manufacturing processes and required limited down time to repair. The questions needing to be answered were: what is the condition of the existing concrete and what are the repair options for these structures. We turned to non-destructive techniques to evaluate these structures. Non-destructive techniques can provide insight into structures when accompanied by experienced engineers and petrographic analysis. Repair options were provided at the end of our evaluation leading to reduced down time and well-planned repairs.
The demonstration will cover the use of MAPEI’s high alkaline corrosion inhibitor, Mapefer 1K and encapsulation of the repair area with Planitop 12 SR. Planitop 12 SR is a versatile, sulfate resistant, fiber-reinforced, with silica fume and corrosion inhibitor that can be applied by hand, pump, or spray on horizontal and vertical surfaces. Demonstration will show how to utilize these products in accordance with ACI Repair Application Procedures (RAP) 3, 6, and 7 as well as ICRI Guideline Nos. 310.1R and 310.2R. Demonstration will showcase a project where Planitop 12 SR was recently used to repair a Wastewater Treatment Tank.